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Micro-machining is an advanced manufacturing technique of growing importance, and adoption of micro-machining using electrochemical discharges (Micro-ECDM) has increased steadily in recent years. Among new developments is the interest of industry in Micro-ECDM. However, the potential of the technology is not being fully utilized and there is no comprehensive reference book available today covering it. Micromachining Using Electrochemical Discharge Phenomenon, Second Edition fills this gap. It is unique in its detailed coverage of all aspects of the Micro-ECDM process, as well as Spark Assisted Chemical Engraving (SACE). As such, it covers technologies such as chemical etching, micro-drilling, and other material removal mechanisms, high aspect ratio machining, design and construction of the machining apparatus, and a wide range of applications. The new edition compares Micro-ECDM and SACE with other micromachining technologies such as laser machining and traditional EDM. ECDM is used for machining of electrically non-conductive materials. Micro-ECDM/SACE is mainly applied to glass and the book focuses on glass, but the authors also present new results on other materials such as ceramics. In addition, techniques to modify material properties for the machining process are explained. The authors discuss machining strategies including the latest developments in micro-texturing of glass micro-channels and reports on developments in controlling and analysis aspects of machining. This book is a unique reference for engineers and industrial researchers involved in development, design and use of micromachining, chemical micro-drilling or chemical engraving techniques and equipment.
- Only all-encompassing reference coving Micro-ECDM and SACE available on the market
- Covers a wide range of applications, including applications in the MEMS industry and the Medical Devices and Medical Diagnostics industries
- New edition includes expanded sections on comparing Micro-ECDM/SACE with other micromachining technologies
- Sales Rank: #8249269 in Books
- Published on: 2014-12-12
- Original language: English
- Number of items: 1
- Dimensions: 9.25" h x .56" w x 7.52" l, .0 pounds
- Binding: Hardcover
- 218 pages
From the Inside Flap
Micromachining Using Electrochemical Discharge Phenomenon is a first attempt to collect the state of the art knowledge on micromachining using electrochemical discharges and to establish the fundamentals of this exciting technology. It presents Spark Assisted Chemical Engraving (SACE) -- or Electro Chemical Discharge Machining (ECDM) -- an unconventional and under-utilized technology which allows for relatively low cost micromachining of glass, polymers and other materials. .
Organized into two parts, the book first explains the fundamentals of SACE (in particular the Electrochemical Discharges). The second part focuses on the practical aspects of implementing this machining technology to show industrial researchers and engineers -- including those from fields outside of microtechnology (e.g., from life science) -- how to work with a mechanical workshop to build a simple machining set-up.
• Topics include: micro- and electrochemical discharge machining (incl. glass), microfluidics, non-conventional manufacturing, electrochemical discharges, biocompatibility, anode effects
• Provides applicable information for engineers in industry dealing with micromachining of glass, polymers and ceramics
• Covers a range of microfluidic devices (incl. micro-TAS) with applications in various fields like chemistry and life sciences
About the Author
Dr. Rolf Wüthrich is an Assistant Professor in the Department of Mechanical and Industrial Engineering at Concordia University, Montreal. His research includes: micromachining of glass and ceramics by non-traditional processes (fundamental aspects, modeling and simulation); development of microdevices for microfluidic, Lab on a Chip, microfuel cells and biosensors; and fabrication of nano-particles using electrochemical discharges. Dr. Wuthrich has published over 50 peer-reviewed journal and conference papers in his research field micromachining of glass using electrochemical discharges and has been invited to give keynotes in international conferences.
Excerpt. © Reprinted by permission. All rights reserved.
Series Editor Preface
The possibility of modifying materials using electrical discharges has fascinated mankind ever since he observed the results of lightning striking objects in nature. We do not, of course, know when the first observation took place, but we may be reasonably sure that it was a sufficiently long time ago that many millennia had to pass before electricity was "tamed", and subsequently put to work modifying materials in a systematic, "scientific" way-as exemplified by Humphrey Davy's electrolysing common salt to produce metallic sodium at the Royal Institution in London.
But these are essentially faradaic processes (named after Davy's erstwhile assistant Michael Faraday), and such processes are also used extensively today for (micro) machining, as exemplified by electrochemical machining (ECM). They are relatively well known, and are applicable to conducting workpieces. Far less well known is the technology of what is now called spark-assisted chemical engraving (SACE), in which the workpiece is merely placed in the close vicinity of the pointed working electrode, and is eroded by sparks jumping across the gas bubbles that develop around the electrode to reach the electrolyte in which everything is immersed, the circuit being completed by the presence of a large counterelectrode.
This technology can therefore be equally well used for workpieces made from nonconducting materials such as glass, traditionally difficult to machine, especially at the precision micro level needed for such applications as microfluidic mixers and reactors. The development of attractive machining technologies such as SACE is in itself likely to play a decisive part in the growth of microfluidics-based methods in chemical processing and medical diagnostics, to name just two important areas of application.
Since, as the author very correctly points out, knowledge about nonfaradaic electrochemical machining methods is presently remarkably scanty within the microsystems community, this book is conceived as a comprehensive treatise, covering the entire field, starting with a lucid explanation of the physico-chemical fundamentals, and ending with a thorough discussion of the practical questions likely to be asked, and an authoritative exposition of the means to their resolution.
I therefore anticipate that this book will significantly contribute to enabling the rapid growth of micromachining of nonconducting materials, for which there is tremendous hitherto unexploited potential.
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